CHARLOTTE, N.C., April 28, 2025 (GLOBE NEWSWIRE) — Fontaine Modification is leading a consortium of companies working together to develop a Class 6 fuel-cell-electric truck to meet the demands of “middle mile” delivery logistics. The consortium includes Ballard Power Systems, Forsee Power and Linamar Corporation.
Fontaine Modification is serving as the vehicle and systems integrator. It is assembling the fuel cell electric vehicle (FCEV) on a 26,000-pound GVWR straight truck chassis at its flagship Charlotte, N.C., modification center. Ballard Power Systems is supplying the fuel cell system, and Forsee Power is supplying the high-voltage battery system. Linamar Corporation is providing the FCEV’s eAxle.
“Fontaine Modification is excited to lead this team of well-established companies that are committed to bringing clean mobility solutions to the commercial vehicle market,” said David Brosky, Fontaine Modification director, sales & business development – eMobility. “We are on track to complete a pilot unit this summer. The pilot unit will then undergo independent track testing before being handed over to its first customer, a large commercial fleet in the U.S., for a six-month trial during which it will be operated over regular routes.”
The pilot vehicle will be fitted with a lift-gated dry freight body built by Fontaine sister company Kentucky Trailer. The consortium anticipates that upon successful completion of the field trial, regular production of the truck will begin as early as late 2026.
“The middle-mile segment covers freight hauled between warehouses or distribution centers,” Brosky explained. “This segment is usually the longest, with runs within states or across regions of typically 300 to 500 miles. It’s that need for longer range that makes a fuel-cell system the best zero-emission option for efficiently powering a middle-mile truck.”
The project provides consortium members a unique opportunity to demonstrate their latest technology and capabilities to help fleets achieve their goals.
“Ballard is showcasing the value of its latest fuel cell system FCmove®-XD in North America for the first time,” said Nicolas Pocard, Ballard Power Systems vice president marketing & strategic partnerships. “The module provides an easy integration platform for vehicle OEMs and integrators and is designed to deliver up to 60 percent fuel efficiency with volumetric power density of 0.36kW/L while lasting over 30,000 hours in operation. Developed for volume production, this commercial and scalable fuel cell module provides a competitive total cost of ownership.”
Balancing and optimizing fuel cell and battery power is essential to achieve maximum efficiency, performance, and operational longevity.
Jeremy Hiler, Forsee Power sales manager, truck and off highway, noted, “Battery systems are critical to fuel-cell-electric vehicles. Depending on the situation, the FCEV is driven by the battery, by the fuel cell, or by both if extra power is needed. It was critical to offer a solution that can meet the technical needs of long distance (power peaks on highway) and local deliveries, optimizing the cost.”
The new FCEV offers a multitude of benefits to fleets and drivers.
“The vehicle’s low-maintenance design helps fleet operators reduce operational costs, while its quiet propulsion system provides a smoother and less intrusive experience for drivers and others on the road,” said Kevin Ledford, vice president of engineered product at Linamar. “Regenerative braking recoups energy that might otherwise be lost, boosting the vehicle’s overall efficiency. Separately, it reduces wear and tear on critical components, leading to lower maintenance costs and improved durability.”
Learn more about this unique Class 6 FCEV at the Ballard and Forsee exhibits in booth #4613 at the Advanced Clean Transportation (ACT) Expo in Anaheim, California, April 28 to 30.
About Fontaine Modification
Established in 1985, Fontaine Modification is North America’s most comprehensive, engineering-focused provider of post-production services for truck manufacturers, dealers, and fleets. Fontaine has 11 modification centers strategically located adjacent to OEM manufacturing plants in in Charlotte and Statesville, North Carolina; Chillicothe and Springfield, Ohio; Detroit, Michigan; Denton, Garland and Laredo, Texas; Dublin and Salem, Virginia; and Mineral Wells, West Virginia. The company headquarters and product development center are in Charlotte. Fontaine Modification is a Marmon Holdings / Berkshire Hathaway company. For more information about Fontaine Modification, call 800.366.8246 or visit fontainemodification.com.
About Ballard Power Systems
Ballard Power Systems’ (NASDAQ: BLDP; TSX: BLDP) vision is to deliver fuel cell power for a sustainable planet. Ballard zero-emission PEM fuel cells are enabling electrification of mobility, including buses, commercial trucks, trains, marine vessels, and stationary power. To learn more about Ballard, please visit www.ballard.com.
About Forsee Power
Forsee Power is an industrial group specializing in smart battery systems for sustainable electric transport (light vehicles, off-highway vehicles, buses, trucks, and trains). A major player in Europe, Asia and North America, the Group designs, assembles and supplies energy management systems based on cells that are among the most robust in the market and provides installation, commissioning, and maintenance on site and remotely. More than 4,500 buses and 145,000 LEVs have been equipped with Forsee Power’s batteries. The Group also offers financing solutions (battery leasing) and second-life solutions for transport batteries. Forsee Power and its 750 employees are committed to sustainable development and the Group has obtained the Gold medal from leading sustainability rating agency EcoVadis. For more information: www.forseepower.com | @ForseePower.
About Linamar Corporation
Linamar Corporation (TSX:LNR) is a diversified advanced manufacturing company where the intersection of leading-edge technology and deep manufacturing expertise is creating solutions that power vehicles, motion, work and lives for the future. Linamar’s Mobility segment is focused on propulsion systems, structural and chassis systems, energy storage and power generation for both the global electrified and traditionally powered vehicle markets. Linamar is headquartered in Guelph, Ontario, Canada with over 33,000 employees in 75 manufacturing locations, 17 R&D centres and 31 sales offices in 19 countries around the world. Learn more at www.linamar.com.
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